OMSES Ex 10-J

0.5 kW external MQL system. Built for any CNC machine tool.

Power
0.5 kW
Voltage
220V 1Φ
MQL Pressure
Inlet pressure dependent
External pneumatic booster may be added
OMSES Ex 10-J ecosol MQL system
At a glance

The starting point of near-dry machining.

The OMSES Ex 10-J is the smallest and most affordable unit in the ecosol range, a 0.5 kW system built for shops running single-spindle CNC machines that don't need the throughput of our larger units, but still want every benefit of MQL: longer tool life, dry chips, no coolant tank, no coolant disposal. It is an external delivery system only, it is not intended for through-spindle applications. It mounts on the back panel of the machine or on a dedicated mounting stand, runs on standard 220V single-phase power, and ships with the same touchscreen HMI and standalone PLC as every other ecosol.

Technical specifications

Full data sheet.

Engineered to ISO 8573-1 compressed-air standards. All values shown for the OMSES Ex 10-J 220V single-phase configuration.

Electrical
Supply voltage
220V single-phase
Power rating
0.5 kW maximum
Controller
Standalone PLC with touchscreen HMI
CNC interface
10 pin CNC Harting interface
Pneumatic
MQL pressure
Inlet pressure dependentExternal pneumatic booster may be added
Maximum inlet pressure
≤ 10 bar
Compressed air supply
4–10 bar
Aerosol flow rate
3–12 CFMDepends on inlet pressure and system configuration
Air quality
ISO 8573-1:2010, quality class 5 or better
Air inlet
10 mm connection
Aerosol outlet
8–12 mm, 1 portSingle external nozzle only
Lubricant
Recommended oil
OMSecolube 99more than 99% vegetable-based ester oil
Tank capacity
5 litresApproximately 3 days of 20-hour cycle operation
Topup frequency
1.5–2.5 litres per day under typical load, depending on system configuration
Physical
Dimensions (H × W × D)
approx. 1200 × 410 × 385 mm max. (with tank)approx. 570 × 380 × 230 mm max. without tank
Installation orientation
Vertical, mounted on machine back panel
Ambient temperature
+5 °C to +50 °C
Empty weight
Approximately 50 kgVaries with scope of equipment
Origin
100% Made in India
Service
Maintenance interval
Every 2 years or 5,500 operating hours, whichever is earlierBased on two-shift operation. Carried out by Ogale authorised personnel only.
Aerosol generator life
Typically 5,000–5,500 operating hoursDepends on usage
In the box

What you get with every OMSES Ex 10-J.

Every ecosol ships ready to install. Electrical connection is made by Ogale's authorised technicians. No additional control hardware or software required.

Applications

Best suited for these jobs.

The OMSES Ex 10-J covers the full range of jobs on single-spindle CNC machines, depending on its configuration, with external aerosol delivery through a single nozzle.

Milling
Face milling and end milling on common steels and aluminium, with external aerosol delivery.
Drilling
Drilling on common steels and aluminium. The aerosol reduces heat at the cutting edge and extends drill life.
Tapping
External aerosol delivery at the tap engagement zone. Fewer broken taps and cleaner threads.
Turning
Open-cast delivery for lathe turning. Dry chips, no chip-conveyor coolant carryover.
Broaching
External aerosol delivery for broaching operations across ferrous and non-ferrous alloys. Precise lubrication at the broach teeth reduces tool wear and prevents chip buildup on long broach strokes.
Deep Drawing & Forming
External aerosol delivery at the die-workpiece interface. Cleaner formed parts, longer die life, no flood coolant cleanup.
Hobbing
External aerosol delivery for gear hobbing. Lubrication at the hob teeth reduces tool wear and keeps chips dry.

Or any other cutting operation.

Compatible lubricant

Recommended OMSecolube lubricant.

Use of an unapproved lubricant may cause performance issues or damage for which Ogale is not responsible, and will void all warranty and any liability coverage and claims. Our vegetable-based ester oil is engineered specifically for the ecosol system.

KwikKut OMSecolube vegetable-based ester oil
Patent Pending

OMSecolube 99

More than 99% vegetable-based ester MQL oil. Formulated to be non-hazardous and biodegradable based on ingredient data. Not classified as hazardous under GHS. Available in 35 Litre packs.

Lubricant specifications →
Compare

Need more throughput?

The 030, 040, and RBA step up power, aerosol generation, and capacity for heavier loads, multi-shift production, and exotic alloys.

OMSES 030
1.5 kW
Mid-range performance for two-shift production. Handles heavier milling, drilling, tapping, and turning loads than the Ex 10-J.
View OMSES 030 →
OMSES 040
2.5 kW
Closed-loop generator with booster. Built for exotic alloys, deep-hole drilling, and high-speed machining.
View OMSES 040 →
OMS RBA
1–2 kW · Ring Blower Attachment
Ring Blower Attachment for enhanced MQL delivery and fixture cleaning in autoloading machines. External air amplification for demanding applications.
View OMS RBA →
Get In Touch

Want the OMSES Ex 10-J for your machine?

Send us your CNC make, model, and primary machining process. We'll confirm the OMSES Ex 10-J fits, or recommend a different model if your load needs more.

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