At a glance

The starting point of near-dry machining.

The OMSES 020 is the smallest unit in the ecosol range, a 1 kW system built for shops running single-spindle CNC machines that don't need the throughput of our larger units, but still want every benefit of MQL: longer tool life, dry chips, no coolant tank, no coolant disposal. It mounts on the back panel of the machine or on a dedicated mounting stand, runs on standard 220V single-phase power, and ships with the same touchscreen HMI, standalone PLC, and closed-loop aerosol generator as every other ecosol.

Technical specifications

Full data sheet.

Engineered to ISO 8573-1 compressed-air standards. All values shown for the OMSES 020 220V single-phase configuration.

Electrical

Supply voltage

220V single-phase

Power rating

1 kW maximum

Controller

Standalone PLC with touchscreen HMI

CNC interface

10 pin CNC Harting interface + 24 pin MQL system connector

Pneumatic

MQL pressure

5–8 bar (varies with operation and aerosol tube length)

Maximum inlet pressure

≤ 10 bar

Air consumption

3–5 CFM at 4 barDepends on tool and application

Air quality

ISO 8573-1:2010, quality class 5 or better

Air inlet

10 mm connection

Aerosol outlet

8 mm, 1 port

Lubricant

Recommended oil

OMSecolube 99more than 99% vegetable-based ester oil

Tank capacity

5 litresApproximately 3 days of 20-hour cycle operation

Topup frequency

1–1.5 litres per day under typical load

Physical

Installation orientation

Vertical, mounted on machine back panel

Ambient temperature

+5 °C to +50 °C

Empty weight

Approximately 55 kgVaries with scope of equipment

Origin

100% Made in India

In the box

What you get with every OMSES 020.

Every ecosol ships ready to install. No additional control hardware or software required.

Closed-loop aerosol generator with booster
Touchscreen HMI with regular cycle and manual modes
Standalone PLC, no integration with CNC controller needed
5-litre lubricant reservoir with low-level alarm
P1 and P2 pressure regulators with analogue gauges
Inlet regulator with digital pressure switch
VFD-controlled aerosol delivery
Harting CNC interface, plug and play with any machine
Manual cycle start/stop pushbuttons + alarm reset
Installation and operating manual

Applications

Best suited for these jobs.

The OMSES 020 covers the full range of standard machining processes on single-spindle CNC machines.

Milling

Through-spindle or open-cast delivery. Increases cutting speed without thermal damage. Particularly effective for high-speed machining of aluminium and exotic alloys.

Drilling

Through-spindle MQL delivers lubricant straight to the drill point, even in deep-hole applications. Eliminates chip evacuation problems associated with flood coolant.

Tapping

Precise lubrication at the tap engagement zone, fewer broken taps, cleaner threads, better surface finish on internal threads.

Turning

Open-cast aerosol delivery for external turning. Dry, corrosion-free chips that fall away cleanly. No chip recutting.

Broaching

Continuous lubrication throughout the broach pass. Better tool life on broaches and cleaner finish on internal splines and keyways.

Deep Drawing & Forming

Reduces friction at the die-workpiece interface. Cleaner formed parts, longer die life, no flood coolant cleanup.

Hobbing

Precise aerosol delivery to the hob-workpiece engagement zone. Extends hob life, improves surface finish on gear teeth, and eliminates flood coolant cleanup between cycles.

Bar Saw Cutting

Open-cast delivery for bar saw cutting. Dry chips, no chip-conveyor coolant carryover.

Or any other cutting operation.

Compatible lubricant

Recommended OMSecolube lubricant.

Use of an unapproved lubricant may cause performance issues or damage for which Ogale is not responsible, and may void warranty coverage. Our vegetable-based ester oil is engineered specifically for the ecosol system.

KwikKut OMSecolube vegetable-based ester oil

Patent Pending

OMSecolube 99

More than 99% vegetable-based ester MQL oil. Formulated to be non-hazardous and biodegradable based on ingredient data. Not classified as hazardous under GHS. Available in 35 Litre packs.

Lubricant specifications →

Get In Touch

Want the OMSES 020 for your machine?

Send us your CNC make, model, and primary machining process. We'll confirm the OMSES 020 fits, or recommend a different model if your load needs more.

WhatsApp Us About OMSES 020 Email Sales Team

OMSES 020