At a glance

When standard MQL isn't enough.

The OMSES 040 is a 2.5 kW system with inbuilt booster for shops that need the highest output in the standard ecosol range. It covers the same standard machining range as the 020 and 030, with the pressure and flow needed for exotic alloys, deep-hole drilling, and demanding high-speed machining. Every other ecosol feature is present: standalone PLC, touchscreen HMI, Harting plug-and-play CNC interface, and full auto/manual control.

Technical specifications

Full data sheet.

All values for OMSES 040 220V single-phase configuration.

Electrical

Supply voltage

220V single-phase

Power rating

2.5 kW maximum

Controller

Standalone PLC with touchscreen HMI

CNC interface

10 pin CNC Harting interface + 24 pin MQL system connector

Pneumatic

MQL pressure

6–12 bar (varies with operation and aerosol tube length)

Maximum inlet pressure

≤ 12 bar

Air consumption

15–17 CFM at 5 barDepends on tool and application

Air quality

ISO 8573-1:2010, quality class 5 or better

Air inlet

10 mm connection

Aerosol outlet

8 mm, 2 ports

Aerosol system

Closed-loop generator with inbuilt boosterMaintains consistent pressure over long tube runs and through-spindle delivery

Lubricant

Recommended oil

KwikKut® OMSecolube 99more than 99% vegetable-based ester oil

Tank capacity

5 litresApproximately 3 days of 20-hour cycle operation

Topup frequency

2–2.5 litres per day under typical load

Physical

Dimensions (H × W × D)

approx. 1200 × 410 × 385 mm (with tank)

Installation orientation

Vertical, mounted on machine back panel

Ambient temperature

+5 °C to +50 °C

Empty weight

Approximately 85 kg

Origin

100% Made in India, Pune, Maharashtra

In the box

What you get with every OMSES 040.

Every ecosol ships ready to install. No additional control hardware or software required.

Closed-loop aerosol generator with high-pressure integrated booster
Touchscreen HMI with regular cycle and manual modes
Standalone PLC, no integration with CNC controller needed
5-litre lubricant reservoir with low-level alarm
P1 and P2 pressure regulators with analogue gauges
Inlet regulator with digital pressure switch
VFD-controlled aerosol delivery
Harting CNC interface, plug and play with any machine
Manual cycle start/stop pushbuttons + alarm reset
Installation and operating manual

Applications

Built for the hardest jobs.

The OMSES 040 is the only choice when material, speed, or depth pushes standard MQL to its limits.

Milling & Drilling

Face milling, end milling, and deep-hole drilling on common and exotic materials. The inbuilt booster sustains stable aerosol pressure at high spindle speeds.

Tapping & Turning

Through-spindle aerosol for tapping operations and open-cast delivery for lathe turning. Dry, corrosion-free chips across all CNC turning operations.

Exotic Alloys & Bar Saw

Titanium, Inconel, hardened steels, and bar saw cutting. The 040's 2.5 kW rating and inbuilt booster handle the most demanding material removal environments.

Broaching

External aerosol delivery for broaching operations across ferrous and non-ferrous alloys. Precise lubrication at the broach teeth reduces tool wear and prevents chip buildup on long broach strokes.

Deep Drawing & Forming

Consistent aerosol pressure for deep drawing, press forming, and sheet-metal operations. The 040's inbuilt booster maintains stable output even under extended forming cycles.

Reaming

Controlled aerosol for finish reaming on tight-tolerance bores. Eliminates built-up edge, delivers clean burr-free holes, and extends reamer life on hardened materials.

Or any other cutting operation.

OMSES 040

When standard MQL isn't enough.

Full data sheet.

What you get with every OMSES 040.

Built for the hardest jobs.

Recommended KwikKut® OMSecolube lubricant.

KwikKut® OMSecolube 99

Not the right fit?

Want the OMSES 040 for your machine?